Dunnage Explained: Guide to Packaging for eCommerce

Updated: a day ago


e-commerce packing and fulfillment

Dunnage is a commonplace term in the logistics industry that refers to the packaging components used when shipping products.


E-commerce fulfillment centers oftentimes incorporate dunnage when packing and shipping an order to help protect the products from damage during transport. Dunnage is especially important when the product being shipped is fragile, such as glassware. The more fragile the product, the more dunnage that is required.


As a consumer, you have probably dealt with dunnage in its many forms but perhaps simply tossed it without giving it much of a second thought. As a business owner, it's crucial to understand why dunnage is useful and what types of dunnage are most suited for your e-commerce store.


What is dunnage?


In the context of shipping and packaging, dunnage refers to the packing materials used in securing and supporting packages throughout the shipping process.


The types of dunnage used may depend on the industry and your business, but generally the main uses of dunnage are for:

  1. Damage protection The shipping and handling of packages can oftentimes damage the exterior, presenting risk for the actual product. The longer the shipping time, the more likely the package is to be damaged during its journey due to various factors such as uncontrollable environmental conditions or simply the extent to which the package is handled while in and out of sorting facilities.

  2. Moisture protection Depending on where the package is being shipped to, moisture can ruin the package and its interior contents. Specific dunnage can be used to prevent moisture damage, especially for expensive, non-water-resistant products such as electronics.

  3. Shock absorption It's important to use to right size packaging for your products, but it's also equally as important to use the right dunnage to pack the interior. With the amount of movement that comes with the shipping and handling process, products often shift and slide around within the package if packed improperly. Dunnage can prevent products from being damaged in instances when a package is dropped, squished, or accidentally thrown.


10 Types of dunnage


Hard plastics or bioplastics


Hard plastics are most commonly used in industrial, high-value shipping. They are more costly but may be worth the investment when shipping bulky, high-value products. Bioplastics are an eco-friendly packaging alternative that are usually derived from plant-based materials. They produce less greenhouse emissions in landfills than traditional (petrochemical-based) plastics, making them well-suited to composting.


Bubble wrap


Bubble wrap is the most common way to ship delicate items and are often the go-to packing material because it is cheap, reusable and flexible.


Corrugated bubble wrap


If you need to cushion a fragile item, an eco-friendly alternative to plastic bubble wrap is corrugated bubble wrap. This is typically made out of 100% recycled cardboard that’s derived from post-consumer and post-industrial waste.


Corrugated paper


The most commonly used elements in packaging are paper and cardboard, which can be easily reused and recycled by the consumer. They can be used for various package weights, protect against moisture damage, and provide sustainable packaging options. Most importantly, they are also readily and easily accessible no matter the demand or size of the business.


Kraft paper

Kraft paper is recycled crinkled paper commonly stuffed in a package. There are many benefits to using kraft paper because it's cost-effective, eco-friendly, reusable, and versatile.


Inflatable air pillows


Air pillows are inflatable plastic film bags that are used as cushions to prevent items from sliding around within a package. As they are cheap and lightweight, they make wonderful options for eCommerce businesses wanting to reduce shipping costs without sacrificing their product's safety during the shipping process.


Wood


Wooden dunnage is useful for creating sturdy barriers between heavy-duty products to prevent collision.


Steel


Steel is perhaps the least common type of dunnage, as it is expensive and used almost exclusively for heavy, high-value shipping.


Foam


Foam dunnage, such as styrofoam packing peanuts or foam pads, are often used for packing electronics, technical equipment, sharp items, or items with multiple parts that require more organized packing.

Custom dunnage solutions


Not all businesses may want to use pre-made dunnage options perhaps due to product dimension restrictions or simply for packaging and product differentiation purposes. Custom dunnage providers can work with you to design the right packing materials you need.


Let ShipBots pack and ship for you!


ShipBots is a third party logistics fulfillment center that stores and ships your products on your behalf. At ShipBots, we utilize our comprehensive order fulfillment and warehouse management software to efficiently and cost-effectively ship, store, pick and pack for you. We integrate with most eCommerce platforms to accurately track and fulfill your orders so that you can focus on scaling your business. We offer our clients a variety of free recyclable dunnage included in our eCommerce order fulfillment pricing. Request a pricing quote today to see if we’d be a good fit for your business.